Q1. What kinds of washing towels are common on the market?
Microfiber towel, cotton linen towel, PUtowel, suede towel, etc
Microfiber towel
Generally, the fiber with the diameter less than 5 microns is called superfine fiber."
microfiber also known as fine denier fiber"
1. High water absorption; 2. Strong decontamination; 3. Pilling resistance; 4. Long lifespan; 5. Easy to clean; 6. No discoloration;"
The ultrafine fiber is divided into eight segments by orange petal technology, which makes the surface area of the fiber increase and the pores in the fabric increase. It can absorb 7 times of its own weight, and its water absorption speed and capacity are 5 times of pure cotton.
Electrostatic adsorption, the fineness of 0.4 μ m microfiber is only 1 / 10 of that of silk, its special cross-section can more effectively capture dust particles as small as a few microns, the effect of decontamination and degreasing is very obvious.
The high-strength synthetic fiber filament is not easy to break. At the same time, the fine weaving method is adopted, so that no spinning, no looping, and the fiber is not easy to fall off from the towel surface.
Because of its high strength and toughness, the service life of microfiber is more than 4 times that of ordinary towel, and it is still invariable after washing for many times. At the same time, polymer fiber will not produce protein hydrolysis like cotton fiber, even if it is not dried after use, it will not be moldy, rotten, and has an ultra long service life.
Superfine fiber towel is to adsorb the dirt between the fibers (not the inside of the fibers), in addition to the high fiber size and density, so it has strong adsorption capacity. After use, it can only be cleaned with water or a little detergent.
TF-215 and other dyeing agents for superfine fiber materials are used in the dyeing process. The indexes of slow dyeing, transfer dyeing, high-temperature dispersion and achromatism are all up to the strict standards for export to the international market, especially the advantages of non fading, so that it won't bring the trouble of depigmentation pollution when cleaning the surface of articles.
Polyester, polyamide.
polyamide
1、100/0,100%Polyester;2、90/10,90%Polyester+10%polyamide;3、87/13,87%Polyester+13%polyamide; 4、85/15,85%Polyester+15%polyamide;
5、80/20,80%Polyester+20%polyamide;6、70/30,70%Polyester+30%polyamide;7、0/100,100%polyamide。
The market price of 85 / 15 is about 11500 yuan / ton. The higher the brocade
Polyester bottom + yarn.
The composition of the microfiber towel is described according to the composition of the yarn, but the actual composition is lower than that of the yarn, and the percentage of polyester bottom yarn reduces the brocade content.
1. The content of brocade with high glossiness is high; 2. Humidity. Under the same environment, the content of brocade with higher humidity is high.
Warp knitting, weft knitting.
The coils formed by warp knitting are arranged in the vertical direction or the warp direction, and are formed by splicing adjacent yarns with each other. The machine used for warp knitting looks like a loom. All the yarns are wound on the warp axis, which is located at the back and top of the weaving area. All the yarns are fed into the weaving area at the same time. During the splicing process, each yarn is controlled by a separate needle. However, the guide bar controls the position of the yarn, and the needle used in each loop may change. Jacquard mechanism can be used to control the needle to produce warp knitted fabric with complex pattern."
Weft knitting is a kind of knitting method in which one or several yarns form a loop from the knitting needles in sequence along the transverse direction of the fabric at the same time.
Weft knitted fabric has the characteristics of stretch, curling and separation. Warp knitted fabric has stable structure and minimal elasticity due to the formation of looping knots. The simple difference is that it is judged by hand pulling, and less elastical is warp knitting."
The warp knitting machine is like a loom, which weaves materials longitudinally and horizontally; the weft knitting machine, which feeds materials horizontally on both sides of the circle and discharges materials longitudinally at the lower part of the machine;
The warp knitting is mainly in Jiangsu and Zhejiang province, especially in Changshu and Shaoxing city. The weft knitting is mainly around Baoding city, especially in Lixian and Gaoyang county.
Warp knitted coral velvet, pineapple (waffle), pearl towel, braided twisted towel, etc
Common microfiber towel, coral velvet, high and low wool (long and short wool), braid twist towel, etc.
The GSM of microfiber towel refers to the gram weight of unit square of finished towel fabric, i.e. 500g, which is 500g / square meter
The weight of towel finished fabric is lower than that of woven fabric. The woven fabric will need stretching treatment due to subsequent processing, which reduces the weight of square gram.
The common minimum weight is about 180g, the maximum single-layer weight is about 600g, and the other higher weight is compounded by two single-sided towels.
Weight of towel = (weight of single towel - weight of towel edge setting material) / towel specification (in square).
Weight of single towel = gram weight of towel * specification of towel (in square) + gram weight of edge setting material
Yarn, weaving, dyeing, fixation, setting, roughening, compounding, cutting, logo making, edge setting, packaging
The darker the color, the higher the cost of dyeing. Among them, black is the highest, about 1333USD/ ton, red / dark green is about 1250USD / ton, and other light colors are about 833-1000 USD / ton.
MOQ less than 300KG, cannot be dyed other color;
MOQ more than 500KG, free for dyeing;
MOQ bettwen 300KG to 500KG, need to pay extra 83-133 dollars
Black, red, dark green and other colors must be fixed, light colors do not need be fixed.
The setting is to cut and stretch the grey fabric after dyeing the original roll and fix the final width.
After the towel is set, the weight of the towel will be reduced to about 20-30g, and the width will be increased."
The width of the finished towel fabric is about 1700-2200mm, and there will be extra edges when cutting the final specification.
1700/1800/1900/2100/2200MM
The drawing of towel is to increase the length of wool by pulling the originally dense cloth in the opposite direction. The forward pulling refers to the outward pulling of towel fabric to increase the length and looseness of the front side; the reverse pulling refers to the pulling from the reverse side of towel fabric, i.e. the bottom side, to make the reverse side of towel also have longer fluff"
The front side of the towel is longer than that on the back."
The theoretical length of the longest drawing is 1cm, and the actual length of the longest drawing is about 7mm. The industry calls the length as the length of both sides, the length of 2cm and the length of 1.4cm."
Towel compound can be divided into glue compound and sewed compound."
Towel cutting is divided into machine cutting and manual cutting."
The towel with glue compound is generally cut after the whole roll is glued, and the towel with sewed compound is cut firstly and then compound.
1. Laser: 300 pieces at least, 0.025-0.05USD / piece; 2. Silk screen printing: 300 pieces at least, 0.017-0.025 USD / piece, but the plate fee is 8.5USD; 3. Hot stamping: 300 pieces at least, 0.025-0.033USD / piece, but the plate fee is about 8.5USD; 4. Stamping: 300 pieces at least, 0.017-0.025 USD / piece, but the plate fee is about 8.5USD; 5. Embroidery: at least 500 pieces, the price is calculated according to the number of embroidery stitches; 6 , Weaving Mark: MOQ is 2000pcs,0.033 USD//pieceo; 7, Washable label, MOQ is 2000pcs,0.033USD/piece; 8, Digital printing, MOQ is 1 piece, price is measured by printing size; 9, Thermal transfer printing, MOQ is the highest, price calculated by plate fee and printing fee, the cost is highest;
Trimming, locking, binding and inner binding
1. Without packaging, compression packaging, plastic bag + PP woven bag, no additional cost (mainly for domestic sales); 2. OPP bag + barcode packaging, packaging material cost = OPP bag ($0.01) + barcode ($0.003); 3. OPP bag + colored paper packaging, packaging material cost = OPP bag($0.01) + colored paper($0.017 at least, different by size); 4. OPP bag + elevator packaging, packaging material cost = OPP bag($0.01) + elevator 0.025 (regular size); 5. Waist Girdle Packaging, packaging material cost = girdle strip ($0.017,minimum size); 6. Back card or bottom card packaging, packaging material cost = back card or bottom card($0.05-$0.1); 7. Sealing / handbag, packaging material cost = sealing bag ($0.05-$0.1) + version fee;
8. Color box packaging, the cost of packaging material = about ($0.1-$0.17);